Process Automation Engineer
Date: Aug 7, 2025
Location: Decatur, AL, US, 35601
Company: Nucor
Job Details
Division: Nucor Steel Decatur LLC
Location: Decatur, AL, United States
Other Available Locations: Alabama
Date Posted: 8/7/2025
Deadline: 9/7/2025
Welcome to Nucor, where our unique culture sets us apart. Joining Nucor means becoming part of North America's largest steel and steel products manufacturer, offering unmatched career opportunities and stability. We are known for our innovative sustainability practices and are the continent's largest recycler. Our vibrant culture, built on personal connections and teamwork, empowers every team member with the freedom to innovate and contribute to our collective success. Experience a workplace where safety, efficiency, and meaningful personal connections define every day, enriching both our teammates and the communities we serve.
Nucor supports its teammates with top-tier benefits like Medical, Dental, Vision, and Disability Insurance, 401K and Roth accounts, Profit sharing, Pay-for-performance bonuses, Paid parental leave, Tuition reimbursement, Stock program, Scholarships and more.
Basic Job Functions:
Administer, maintain, develop and troubleshoot the process supervisory systems and production network, including Level 2 databases, web pages, supervisory models and network infrastructure. Generate intelligent solutions, including, artificial vision for optimization of steelmaking, rolling, coating, and customizing processes as well as hybrid models using Artificial intelligence tools such as neural networks, machine learning, and cluster algorithms. Design, develop, program, and implement physical, mathematical, statistical, black box, and gray box models for steel processes, hot and cold lamination of flat products, coated and annealed, including pelletizing, direct reduction, steeling, flat and long rolling, etc. utilizing Open VMS, C, C++, and C# (Windows and Linux operating system). Leverage specialized education in Thermomechanical Processing of Metals and Technology of Flat Rolling to analyze statistical data and product specifications to determine standards and establish quality and reliability objectives of finished product. Design, develop, program, implement, and fine tune control loops and motor. Perform deep analysis of failures in Programable Logic Controller (PLC) and evaluation of feasible solutions including modifications in control logic. Apply statistical methods and mathematical calculations to prepare proposals for projects or investments that include the use of smart tools or special equipment for solving quality, safety or productivity problems in process lines. Developing control systems in programmable logic controller (PLC)/Human-Machine Interface (HMI) platforms including Allen-Bradley and Siemens. Administer, maintain, develop, and troubleshoot the process supervisory systems and production network. Responsible for the software and hardware maintenance and security of these systems as well as database operations and development utilizing SQL Server and Oracle. Ability to initiate, lead, and uphold safety policies, practices, procedures, and housekeeping standards at all times. Promote a safe attitude for the development and implementation of mathematical models. Support the team in making technical decisions regarding improvements to the line. Train and manage specialized technical personnel. Web report development utilizing HTML/JavaScript/PHP.Safety is the most important part of all jobs within Nucor; therefore, candidates must be able to demonstrate the ability to initiate, lead, and uphold safety policies, practices, procedures, and housekeeping standards at all times.
Minimum Qualifications:
Must have a Bachelor’s or foreign equivalent degree in Physics, Engineering, or directly related field and five (5) years of experience as an automation engineer in a greenfield hot rolling mill optimizing the steel processes and machinery. Experience must include: Developing and implementing physical-mathematical models to automate steel industry processes including pelletizing, direct reduction, flat and long rolling, etc. utilizing Open VMS, C, C++, and C# (Windows and Linux operating system. Developing control systems in programmable logic controller (PLC)/Human-Machine Interface (HMI) platforms including Allen-Bradley and Siemens. Web report development utilizing HTML/JavaScript/PHP. Designing, developing, and implementing of hybrid models using Artificial intelligence tools such as neural networks, machine learning, and cluster algorithms. Knowledge of database operations and development utilizing SQL Server and Oracle. Specialized postsecondary coursework in Thermomechanical Processing of Metals and the Technology of Flat Rolling required.
Preferred Qualifications:
Nucor is an Equal Opportunity/Affirmative Action Employer – M/F/Disabled/Vets – and a drug – free workplace
Nearest Major Market: Decatur